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Davenport, IA
4710 N Brady St
Davenport, IA 52806
Des Moines, IA
2276 NE 46th Ave
Des Moines, IA 50317
Powered Conveyors
Powered conveyors are motor-driven material-handling systems that use belts, chains, rollers, or magnetic forces to move products at controlled speeds through manufacturing, warehousing, distribution, and machine-tool environments. Unlike gravity conveyors, powered systems actively control product movement and can support accumulation, inclines, declines, curved paths, and directional transfers.
Barron Equipment offers powered conveyor systems from Titan Conveyors, Roach Conveyors, New London Engineering, and LEWCO Conveyors. Available solutions include belt conveyors, 24V motor-driven roller conveyors, powered accumulation curves, CDLR transfers, hinged-steel-belt chip conveyors, and magnetic conveyors.
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2 1/2″ Pitch Hinged Steel Belt Conveyor – Model 610
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2 1/2″ Pitch Hinged Steel Belt Conveyor – Model 620
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2 1/2″ Pitch Hinged Steel Belt Conveyor – Model 630
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24V Flat Motor Driven Roller Conveyor
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24V Motor Driven Roller Conveyor
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4″ Pitch Hinged Steel Belt Conveyor – Model 640
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596 Powered Roller Accumulating Curve Conveyor
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6″ Pitch Hinged Steel Belt Conveyor – Model 660
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700 Magnetic Conveyors
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796 Powered Roller Accumulating Curve Conveyor
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90 Degree Tapered Chain Driven Live Roller – Model 595
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AS-1 Conveyor
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Types of Powered Conveyors
Different powered conveyor technologies are designed for different products, environments, and levels of automation.
Belt Conveyors
Belt conveyors move products on a continuous motor-driven belt. The solid conveying surface supports bags, irregular products, small components, and materials that could fall between conveyor rollers.
Belt systems are also commonly evaluated for incline, decline, and product-gapping applications. Barron Equipment’s lineup includes the LEWCO AS-1 belt conveyor.
24V Motor-Driven Roller Conveyors
Motor-driven roller conveyors use a 24V brushless DC motor inside the conveyor rollers to move cartons and totes through independently controlled zones.
These systems can support zero-pressure accumulation, allowing products to queue without touching. Sensors detect when a downstream zone is occupied and stop the upstream zone until space becomes available.
Powered Roller Accumulating Curves
Powered accumulation curves maintain controlled product movement through changes in direction. The Roach 596 and 796 models use tapered rollers to guide products through curved conveyor layouts while supporting accumulation.
The analyzed Roach 796 configuration operates at 60 feet per minute and supports up to 15 pounds per roller or 70 pounds per zone.
Chain-Driven Live Roller Transfers
Chain-driven live roller, or CDLR, conveyors use chains and sprockets to power individual rollers. This creates positive movement for heavier loads and applications where slip resistance is important.
The Roach Model 595 is a 90-degree tapered CDLR transfer designed to redirect loads within production and distribution conveyor systems.
Hinged-Steel-Belt Chip Conveyors
Hinged-steel-belt conveyors use interlocking steel sections to move metal chips, swarf, turnings, stampings, and scrap. Their rugged construction supports metalworking environments where standard belting could be damaged by sharp, hot, or oily material.
Titan Conveyors Models 610 through 660 include belt pitches from 2½ to 6 inches for different chip and scrap applications.
Magnetic Conveyors
Magnetic conveyors use permanent magnets beneath a stainless-steel deck to move ferrous metal chips, fine scrap, and small metal components.
The New London Engineering Model 700 is available in widths from 6 to 18 inches and lengths up to 20 feet. Magnetic conveyors are especially useful for small ferrous materials that could pass through or interfere with other conveyor designs.
Powered Conveyor Comparison
| Conveyor Type | Drive Method | Best Application |
|---|---|---|
| Belt Conveyor | Motor-driven belt loop | Bags, irregular products, small parts and inclines |
| 24V MDR | Brushless motor within conveyor zones | Cartons, totes and zero-pressure accumulation |
| Accumulating Curve | Powered tapered rollers | Curved layouts and product buffering |
| CDLR Transfer | Chain and sprocket | Heavy loads and 90-degree direction changes |
| Hinged Steel Belt | Gear motor and chain drive | Metal chips, stampings and industrial scrap |
| Magnetic Conveyor | Magnets beneath stainless-steel deck | Fine ferrous chips and small metal parts |
What Is Zero-Pressure Accumulation?
Zero-pressure accumulation allows cartons or totes to stop in separate conveyor zones without contacting one another. Sensors monitor each zone and pause upstream movement when the next zone is occupied.
This technology can help protect:
- Fragile cartons
- Packaged products
- Barcode labels
- Totes
- Products sensitive to back pressure
Zero-pressure accumulation is commonly used in distribution centers, e-commerce fulfillment operations, packaging lines, and automated material-handling systems.
Powered Conveyor Application Guide
| Application | Recommended Starting Point |
|---|---|
| Order Fulfillment and E-Commerce | 24V MDR |
| Carton and Tote Accumulation | 24V MDR or Powered Accumulating Roller |
| Curved Distribution Layouts | 596 or 796 Accumulating Curve |
| Bags and Irregular Products | Belt Conveyor |
| Heavy Loads and Direction Changes | CDLR Transfer |
| CNC Chip Removal | Hinged-Steel-Belt Conveyor |
| Fine Ferrous Scrap | Magnetic Conveyor |
| Metal Stamping and Forging | Heavy-Duty Hinged-Steel-Belt Conveyor |
How to Choose a Powered Conveyor
Product Type
Start by identifying what the conveyor must move:
- Cartons or totes
- Bags
- Small parts
- Irregular products
- Heavy containers
- Pallets
- Metal chips or scrap
The product’s size, weight, shape, and bottom surface will help determine whether a belt, roller, CDLR, magnetic, or hinged-steel-belt system is appropriate.
Throughput
Determine how frequently products must move and whether the line requires continuous transport, intermittent movement, or accumulation between processes.
High-throughput and automated operations may benefit from powered-zone controls, sensors, and zero-pressure accumulation.
Conveyor Layout
Identify whether the system requires:
- Straight transport
- Curves
- Inclines or declines
- Accumulation zones
- 90-degree transfers
- Machine or packaging-line integration
Operating Environment
The facility environment can narrow the selection quickly. Distribution operations may prioritize quiet operation and product protection, while metalworking facilities may require equipment capable of handling sharp, hot, oily, or abrasive material.
Automation Requirements
Consider whether the system must integrate with sensors, controls, production machinery, packaging equipment, or warehouse automation.
Powered vs. Gravity Conveyors
Choose a powered conveyor when:
- Products must move across level surfaces
- Speed control is required
- Accumulation is needed
- Throughput is high
- Automated transport is a priority
- Products must travel longer distances
Choose a gravity conveyor when a suitable slope or manual movement is practical and automated product control is unnecessary.
Many facilities use both systems. Powered conveyors handle primary transport, while gravity sections support packing, staging, order picking, and shipping operations.
Common Applications
Powered conveyors are used in:
- Order fulfillment and e-commerce distribution
- Warehousing
- Manufacturing
- Assembly operations
- Packaging and labeling
- CNC machining
- Metal stamping
- Die casting
- Forging
- Machine-tool chip removal
The correct system depends on whether the primary goal is controlled product transport, accumulation, directional transfer, or scrap removal.
Installation and Service
Powered conveyor planning should account for:
- Product dimensions and weight
- Conveyor speed
- Required load capacity
- Accumulation and controls
- Facility layout
- Electrical requirements
- Sensors and automation
- Equipment integration
- Maintenance access
- Future system expansion
Barron Equipment provides powered conveyor planning, installation, and service. Barron Equipment serves all of Iowa and Illinois, plus parts of Wisconsin, Minnesota, Missouri, and Nebraska.
Purchase Online or Request a Quote
The products in this category use a mixed purchasing model. Standard configurations may be available to purchase online, while products marked “Read more” require a custom quote based on the application, layout, and load requirements.
Request a quote online for custom conveyor-system planning, integration, or application-specific configurations.
Frequently Asked Questions
What is a powered conveyor?
A powered conveyor is a motor-driven system that uses a belt, chain, roller motor, or other powered mechanism to move products through a production or distribution line. Powered systems can control product speed, direction, and accumulation.
What types of powered conveyors does Barron Equipment carry?
Barron Equipment carries belt conveyors, 24V motor-driven roller conveyors, powered accumulation curves, CDLR transfers, hinged-steel-belt chip conveyors, and magnetic conveyors.
What is a hinged-steel-belt conveyor used for?
Hinged-steel-belt conveyors move chips and scrap in CNC machining, die-casting, stamping, forging, and other metalworking operations. Their steel construction supports wet, dry, hot, oily, and sharp-edged material.
What is a 24V motor-driven roller conveyor?
A 24V MDR conveyor uses brushless DC motors within conveyor zones to move products. Sensors can control each zone independently and support zero-pressure accumulation.
Does Barron Equipment install powered conveyors?
Yes. Barron Equipment provides powered conveyor planning, installation, integration, and service support throughout its service area.
How do I order a powered conveyor?
Standard configurations may be available online. Custom systems and products marked “Read more” require an online quote based on the application, load, and facility layout.
Powered Conveyor Selection Assistance
Barron Equipment helps warehouses, manufacturers, distribution centers, fulfillment operations, packaging facilities, and metalworking operations compare powered conveyors based on load requirements, throughput, facility layout, controls, and operating environment.
Request a quote online to determine the right powered conveyor system for your facility.