Blue roller conveyor with yellow side guards and center drive motor
Blue roller conveyor with yellow side guards and center drive motor

LEWCO CDLR25 Chain Driven Live Roller Conveyor – 2.5 In. Dia. x 11 Ga.

The LEWCO CDLR25 is the standard heavy duty chain driven live roller conveyor for pallets, drums, containers, and other heavy unit loads. Its 2.5 in. dia. x 11 ga. rollers with #60 chain sprockets and structural channel frame deliver rugged performance in severe service environments. Effective widths range from 6 in. to 64 in., lengths from 36 in. to 600 in., and speeds from 10 to 150 FPM. Load capacity reaches 20,000 lbs. at 30 FPM. The CDLR25 integrates with LEWCO chain transfers, turntables, and CDRC25 curve sections, and serves as the base platform for the CDDB25 (dual chain box), CDLRW25 (wide chain box), and CDLR26 (heavy wall roller) variants.

The Standard Heavy Duty Pallet Conveyor Platform

The LEWCO CDLR25 is the foundation of LEWCO’s heavy duty chain driven roller conveyor family. Every other model in the 2.5 in. series — the CDDB25 dual chain box, the CDLRW25 wide chain box, the CDLR26 heavy wall, and the CDRC25 curve — builds on the CDLR25’s core specifications. If the application involves moving loaded pallets, drums, or heavy containers on a straight powered roller conveyor, the CDLR25 is the standard starting point.

Positive chain drive through #60 sprockets on every powered roller eliminates the slippage that occurs with friction-based belt driven systems. Each roller turns at the correct speed regardless of load weight, ensuring consistent transport of heavy products across the full length of the conveyor.

Specifications

  • Effective Width: 6 in. to 64 in.
  • Length: 36 in. to 600 in.
  • Height Elevation: 7 in. to 120 in.
  • Roller Centers: 4.5 in., 6 in., 9 in., or 12 in. (for 3 in. see CDDB25; for 3.375 in. see CDLRW25)
  • Rollers: 2.50 in. dia. x 11 ga. mild steel tube, 11/16 in. hex axle, spring retained, precision grease-packed ABEC bearings, #60 sprockets
  • Roller Options: Cotter pin retained axle, galvanized tube, polyurethane sleeves, Ultrex accumulation sleeves
  • Frame: Structural channel 6 in. x 8.2# on chain box side, 4 in. x 5.4# opposite side, rollers set 1/4 in. high (multiple optional frame configurations available)
  • Drive: Mounted high near center on chain box side (low center and below-frame options available)
  • Motor: 1/2 HP to 2 HP, TEFC inverter-duty (brake motor and non-inverter-duty optional)
  • Voltage: 230/460V/3Ph/60Hz standard; single phase, 575V, and 24VDC MDR also available
  • Speed: 10 to 150 FPM
  • Color: Powder coated blue (RAL 5017); guards yellow; moving parts red orange; custom colors available

Load Capacity

At 60 FPM with 4.5 in. or 6 in. roller centers on a 20 ft. length, the CDLR25 supports loads from 1,050 lbs. (1/2 HP, 60 in. width) to 10,300 lbs. (2 HP, 12 in. width). At 30 FPM, capacity increases to 20,000 lbs. across all widths at 2 HP. Maximum unit load is 1,000 lbs. per linear foot.

Frame Options

The CDLR25 offers four frame configurations to match different installation requirements. The standard frame sets rollers 1/4 in. high in a structural channel with asymmetric side heights. Optional frames include a symmetric 6 in. x 8.2# structural channel with rollers set 1-3/4 in. low, an 8 ga. formed channel bolted frame with rollers high, and an 8 ga. formed channel bolted frame with rollers low. The bolted frame options simplify field assembly where welded structural frames are not required.

The CDLR25 Product Family

The CDLR25 is the base model in a family of related conveyors that share the same 2.5 in. roller platform. When the standard CDLR25 roller centers are too wide for the load footprint, the CDDB25 (dual chain box, 3 in. centers) or CDLRW25 (wide chain box, 3.375 in. centers) provide closer spacing. When the application involves fork truck impact or abusive loading, the CDLR26 upgrades to 7 ga. heavy wall rollers. And when the layout requires curves, the CDRC25 provides chain driven direction changes that match the CDLR25’s roller and drive specifications.

System Integration

The CDLR25 integrates with LEWCO chain transfers, turntables, CDRC25 curves, and the CDTRC tapered roller curve. Extension sections without motors are available for building longer runs powered by a single drive. Quick-ship configurations are available in 43 in. and 51 in. effective widths with 4.5 in. or 6 in. roller centers, shipping in 3–4 weeks.

Applications

The CDLR25 is the standard specification for pallet transport in manufacturing, distribution, and warehousing. Common applications include palletizing and depalletizing lines, loaded pallet transport between production processes, drum and container handling, fork truck load and unload stations, accumulation and staging areas, and integration with chain transfers and turntables for directional routing.

Industries include automotive, appliance, cabinetry and furniture, food and beverage, manufacturing, order fulfillment, and warehousing and distribution.

Selection Assistance from Barron Equipment

Choosing the right CDLR25 configuration — roller centers, frame type, drive location, motor HP, and optional accessories — depends on load weight, pallet type, speed, conveyor length, and system layout. Barron Equipment’s conveyor specialists provide application engineering, system design, installation, and service for LEWCO conveyor products across Iowa and the Midwest.

FAQs

What makes the CDLR25 a "workhorse" conveyor?

The CDLR25 combines rugged structural channel frame construction, 2.5 in. dia. rollers with #60 chain drive, and load capacities up to 20,000 lbs. into a standard platform that handles the widest range of heavy duty pallet and container applications. It is the base model that the entire LEWCO 2.5 in. CDLR family builds on.

When should I choose the CDLR25 vs. the CDDB25?

The CDLR25 uses a single chain box with standard roller centers (4.5 in., 6 in., 9 in., or 12 in.). If your loads have standard pallet footprints, the CDLR25 provides adequate roller contact. The CDDB25 adds a second chain box for 3 in. roller centers — choose it when loads have small or irregular footprints that need more contact points.

What curve model works with the CDLR25?

The CDRC25 is the dedicated curve companion for the CDLR25. It shares the same 2.5 in. roller diameter and #60 chain specifications for seamless integration. The CDTRC tapered roller curve is also available for applications requiring product orientation control through the turn.

Does Barron Equipment install LEWCO CDLR systems?

Yes. Barron provides system design, installation, and service for LEWCO conveyor products across Iowa and the Midwest.

Request a Quote

Contact Us

Summary

Captcha

Upload PO

5% Off Lift Tables!