Blue conveyor guide rail with four metal guide rollers
Blue conveyor guide rail with four metal guide rollers

LEWCO WRD Light Duty Wheel Rail Conveyor – Single Angle Frame

The LEWCO WRD is a light duty wheel rail that can be utilized as a tote, box, or carton rail in flow racks and other gravity applications. The angle frame design is also ideal for floor mounted applications — a capability the channel-frame models in the LEWCO lineup do not offer. Standard 1.9 in. diameter steel wheels are rated at 75 lbs. dynamic load with optional 100 lb. wheels available. Lengths range from 12 in. to 120 in. The WRD is the lightest and most economical wheel rail in the series, making it a practical choice for operations that need simple gravity flow without over-specifying frame construction.

Light Duty Angle-Frame Wheel Rail for Floor and Rack Applications

Not every gravity flow application requires a heavy-duty channel frame. When the loads are light cartons, totes, or small cases, the LEWCO WRD provides the simplest and most cost-effective gravity wheel rail available. Its single angle frame keeps material and weight to a minimum while still delivering consistent, low-friction product flow.

What sets the WRD apart from the rest of the LEWCO wheel rail series is its angle frame profile. Where channel-frame rails like the WRC are designed to drop into pallet rack beams, the WRD’s angle base sits flat against a surface — making it equally effective for floor-mounted conveyor paths, workbench transfers, gravity feed lines on shelving, and traditional in-rack flow lane installations.

Specifications

  • Lengths: 12 in. to 120 in.
  • Wheel Centers: 2 in. or 3 in. spacing
  • Wheels: Standard 1.9 in. diameter steel, oiled, 75 lb. dynamic load capacity
  • Optional Wheels: 100 lb. dynamic load capacity available
  • Wheel Surface: Standard zinc plated; optional orange urethane coating
  • Frame: Single angle style
  • Frame Finish: Standard OSHA safety blue powder coat; optional green, beige, gray, orange, black, and yellow

When the WRD Is the Right Choice

The LEWCO wheel rail series covers four duty levels and frame types across Barron’s product lineup. The WRD is the right pick when three conditions are met: your loads are light (cartons, totes, or small cases), you want the lowest cost per foot, and you may need to mount the rail on a flat surface like a floor, tabletop, or shelf rather than inside a pallet rack beam.

If your loads are heavier cartons or totes that need more frame rigidity over longer rack spans, step up to the WRC (medium duty, single channel). If you are conveying pallets, the WRA (medium duty, double channel) or WRB (heavy duty, double channel with staggered wheels) are the correct specifications.

Applications

The WRD is commonly used in gravity-fed pick shelving for e-commerce and small parts fulfillment, floor-level transfer lines between workstations, bench-top gravity feed for assembly or packaging operations, and lightweight tote flow lanes in shelving or rack systems. Its angle frame also makes it a practical solution for custom-built gravity chutes and DIY lean manufacturing flow cells where standard conveyor frames would be oversized.

Industries that use light duty wheel rails include e-commerce fulfillment, retail back-room operations, light manufacturing and assembly, food and beverage packaging, pharmaceutical, and electronics.

Selection Assistance from Barron Equipment

Not sure whether the WRD, WRC, WRA, or WRB is the right fit? Barron Equipment’s conveyor specialists can evaluate your product dimensions, load weight, mounting method, and rack configuration to recommend the most cost-effective wheel rail for your application.

FAQs

What makes the WRD different from the WRC?

Both are designed for cartons, totes, and boxes. The WRC uses a single channel frame that is best for mounting inside pallet rack beams. The WRD uses a single angle frame that is lighter and can be mounted on floors, shelving, benchtops, or other flat surfaces in addition to rack applications. The WRD is also rated light duty, making it the most economical option when loads are lighter.

Can the WRD be mounted on a floor or workbench?

Yes. The angle frame profile is specifically designed to sit flat against a surface, which makes the WRD ideal for floor-mounted gravity paths, workbench transfers, and other non-rack installations. This is a key advantage over the channel-frame models in the LEWCO series.

What is the maximum load per wheel on the WRD?

The standard wheel is rated at 75 lbs. dynamic load. An optional 100 lb. wheel is available for applications that need slightly more capacity while staying within the light duty frame rating.

Does Barron Equipment install LEWCO wheel rail systems?

Yes. Barron provides application engineering, installation, and maintenance for LEWCO conveyor products across Iowa and the Midwest.

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