Case Study: HON Company Implements PowerPusher for Safe and Efficient Laser Table Movement

Super Duty Power Pusher with Custom Attachment

Industry: Office Furniture Manufacturing

Challenge: Ensuring Safe and Efficient Movement of Heavy Laser Tables

HON Company, a division of HNI Corp., faced a critical challenge when their existing LoadMover Power Tug experienced control issues, creating safety concerns in their operations. The company needed a reliable solution to move their 5′ x 10′ sheet steel carts, each weighing up to 10,000 lbs, efficiently and safely within their manufacturing facility.

Cart being moved by HON

Previously, HON had been using a LoadMover CartCaddy, but when its circuit board failed, and a replacement was unavailable, the company sought an alternative to maintain production efficiency and operator safety.

Solution: Implementing the Super Duty PowerPusher

HON Company turned to Barron Equipment for a solution and ultimately decided on the Super Duty PowerPusher. The PowerPusher offered:

  • Safe and Easy Movement: Allowed a single operator to move heavy tables safely without strain.
  • Pushing and Pulling Capabilities: Enabled precise maneuvering of carts, particularly when loading them into the laser cell.
  • Custom Attachment Design: Barron Equipment worked with Nu-Star to design and fabricate a custom attachment, allowing HON to use their existing carts without modifications.
Custom attachment for super duty power pusher

Results: Increased Safety and Operational Efficiency

With the PowerPusher in place, HON Company successfully eliminated the safety risks associated with manually moving large tables. The ergonomic design and efficient power assist of the Super Duty model allowed operators to move carts hourly across 75 feet of dry concrete flooring with minimal effort.

Super Duty Power Pusher with Custom Attachment

Customer Experience & Recommendation

HON Company was highly satisfied with both the PowerPusher product and the service from Barron Equipment.

“I would recommend a PowerPusher to anyone considering it. I really appreciated the fact that they designed and fabricated a custom attachment that allowed us to use our current tables with zero modifications.”
hon logo
Max Royer
Manufacturing Engineer

Additionally, HON praised Barron Equipment’s responsiveness, particularly Stephen’s ability to quickly address their concerns and facilitate a seamless purchasing experience.

Conclusion

The PowerPusher Super Duty proved to be a reliable and effective solution for HON Company, ensuring workplace safety, operational efficiency, and reduced manual strain for operators. By partnering with Barron Equipment, HON successfully navigated its equipment transition, maintaining productivity without compromising safety.

Looking for a custom solution? Barron Equipment has your material handling handled. Contact us today!

Contact Us
Captcha

Upload PO