Bluff EZ Pull Edge of Dock Leveler

Bluff EZ-Pull Mechanical Edge of Dock Leveler | Model EP

Item ID: EPEOD Category

Barron Equipment is proud to offer the Bluff Manufacturing Model EP — a mechanical edge of dock leveler built around the EZ-Pull handle system for fast and ergonomic dock-to-trailer bridging. The EZ-Pull design eliminates the lifting and difficult positioning associated with hook type dock levelers through simple smooth performance and easy positioning.

This manual edge of dock leveler is an ideal loading dock solution for warehouses and distribution centers where trailer heights stay within a consistent working range. Unlike pit-style dock levelers that require concrete excavation the Model EP mounts directly to the dock face — making it faster to install and far more economical. For facilities without the budget or structure for a recessed pit leveler the EZ-Pull offers a permanent alternative to portable dock boards or dock plates.

EZ-Pull Spring Assisted Lifting System for One Person Operation

The EZ-Pull handle design is what gives this Bluff Manufacturing leveler its name and sets it apart from competing mechanical edge of dock levelers. The spring lift system is engineered for one-man operation and helps eliminate back strain. The dock leveler is positioned by lifting and pulling the self-storing handle to the dock floor. The latch assembly activates the leveler lip forward to the floor of the trailer as the handle is lifted. When released the handle automatically returns to the stored position when the truck leaves.

Man operating pull handle on bluff edge of dock leveler

This pull-bar operation is far more ergonomic than hook-type designs found on older mechanical levelers. The spring assisted mechanism reduces the physical demand on dock workers and eliminates the difficult positioning that can lead to repetitive strain injuries over time. Because the handle returns to its stored position after each use there is no loose equipment to misplace and the leveler stays ready for the next trailer.

Sizes Capacities and Working Range

The Model EP accommodates the most common loading dock configurations with a range of options to match your operation.

The 5 inch working range above and below dock height covers most standard trailer arrivals at the optimal dock height of 51 inches. Facilities that regularly receive trailers outside this range should consider a pit-style dock leveler with a wider operating range.

Optional features include a hydraulic lift assist that can be retrofitted on existing units or is available as an add-on, an integrated ramp for low dock applications, a longer lip for refrigerated trucks, an anchor kit, an approach plate, and steel faced bumpers.

FeatureSpecification
Capacity20,000 to 30,000 lbs
Usable Widths66" 72" and 78"
Working Range5" above and 5" below dock height
Deck Thickness3/8" steel safety plate
BumpersTwin 12-3/4" x 10" bumpers included (16-3/4" from dock face)
Optimal Dock Height51" for conventional trailers
Hinge ConstructionHeavy duty hinges designed for years of service
ANSI ComplianceConforms to ANSI MH30.2
Lead Time7 working days

ANSI Standards and Loading Dock Safety Compliance

The Bluff Model EP conforms to ANSI MH30.2 standards for edge of dock leveling devices. ANSI MH30.1 establishes the broader performance and testing requirements for dock leveling devices used to bridge the gap between loading docks and transport vehicles. Together these standards define the safety verification benchmarks that facility managers rely on when specifying dock equipment. Safe loading dock operation also depends on proper installation, routine inspection, employee training, and adherence to manufacturer load capacity guidelines.

Installation and Structural Requirements

The Model EP requires welding to an existing steel dock face with channel iron reinforcement or a Bluff approach plate. Before ordering evaluate the structural condition of your dock face and confirm adequate support for the intended load capacity. Depending on site conditions the edge of dock leveler installation may also involve wedge anchors or concrete anchors for additional structural reinforcement. Facilities without an existing steel dock face may need structural preparation before mounting.

Barron Equipment provides full installation services including site assessment, structural preparation, and professional mounting. We also offer preventive maintenance programs and emergency repair services to keep your loading dock running smoothly.

Applications and Best Uses

The Bluff EZ-Pull Model EP is commonly selected for warehouses and distribution centers with consistent trailer heights, manufacturing facilities with moderate loading frequency, and shipping and receiving areas where pit-style levelers are impractical. Unlike portable dock plates or dock boards that must be manually placed and removed for each truck the Model EP is a permanent installation that deploys in seconds with the pull-bar handle. This loading dock leveler handles forklift and pallet jack traffic safely within its rated capacity and working range. For more information about choosing the right capacity for loading docks, check out our blog post - The Industrial Guide to Loading Dock Leveler Capacity Selection.

Why Buy From Barron Equipment

Barron Equipment has been selling, installing, and servicing loading dock equipment for over 43 years. We help you select the right capacity and width for your facility, coordinate delivery with Bluff's 7 working day manufacturing lead time, handle professional installation, and support the leveler throughout its service life with maintenance and repair programs.

FAQs

What is a mechanical edge of dock leveler and how does the EZ-Pull system work?

A mechanical edge of dock leveler is a manually operated loading dock bridging device that mounts permanently to the face of a dock structure to span the transitional gap between the warehouse floor surface and the bed of a truck trailer positioned at the dock. The Bluff EZ-Pull system employs a spring assisted pull-bar operation to position both the deck and the extendable lip into their deployed configuration. During operation, the dock attendant lifts and pulls the self-storing handle downward to the dock floor surface, at which point the integrated latch assembly activates the lip and projects it forward onto the bed of the trailer. Upon release, the handle automatically returns to its stored position without requiring any additional manual intervention from the operator. The entire system operates without electrical power.

How does the Bluff Model EP compare to a pit-style dock leveler?

The Bluff Model EP mounts directly to the steel dock face and consequently requires no pit excavation or associated concrete construction work for installation. Pit-style dock levelers are recessed into a dedicated pit constructed within the dock floor slab and characteristically offer a substantially wider working range combined with higher cycle capacity ratings than edge of dock configurations. The Model EP is optimally suited for facilities where incoming trailer bed heights remain consistently within 5 inches above or below the established dock level and where the construction of a recessed pit is either structurally impractical or financially prohibitive given the operational requirements of the dock position.

How does an edge of dock leveler compare to dock boards or dock plates?

Edge of dock levelers such as the Model EP are permanently mounted to the steel dock face and provide a fixed bridging solution that remains in a continuous state of operational readiness without requiring manual placement or removal between trailer arrivals. Dock boards and dock plates are portable bridging devices that must be individually positioned at the dock edge before each loading or unloading operation and subsequently removed when the trailer departs. Edge of dock levelers are generally more appropriate for dedicated dock door positions that experience regular and predictable truck traffic volumes, whereas dock boards and dock plates offer superior flexibility for facility locations characterized by infrequent loading activity or the absence of a permanent dock structure.

What weight capacity should I choose for my loading dock leveler?

Determining the appropriate capacity rating requires calculating the combined gross weight of your forklift equipment plus the heaviest anticipated pallet load that will traverse the leveler surface during standard loading and unloading operations. The Model EP is manufactured in capacity configurations of 20000 lbs, 25000 lbs, and 30000 lbs to accommodate varying operational load requirements. A Barron Equipment specialist can provide consultative assistance in determining which capacity rating is most appropriate based on your specific material handling equipment specifications and anticipated loading frequency patterns.

Can a hydraulic lift assist be added later?

Yes — the hydraulic option can be retrofitted on existing units or is available as an add-on. The hydraulic lift assist provides powered deck elevation capability that meaningfully reduces the physical effort required of the operator during the positioning cycle and correspondingly increases the speed at which the docking process can be completed. Contact Barron Equipment to discuss retrofit feasibility and pricing for your existing Bluff mechanical leveler installation.

What structural conditions are needed to install this leveler?

The Model EP requires welding to an existing steel dock face that incorporates channel iron reinforcement or alternatively to a Bluff-manufactured approach plate that provides equivalent structural support characteristics. Depending on the specific conditions present at your facility, supplemental fastening through wedge anchors or concrete anchors may also be incorporated to achieve the required level of structural reinforcement for the intended operational loading. Barron Equipment offers comprehensive pre-installation site assessment services to evaluate your existing dock face condition, identify any necessary structural preparation requirements, and develop a complete installation plan prior to equipment delivery.

What is included with the Bluff Model EP?

Each Model EP unit ships complete with the leveler body assembly, a self-storing EZ-Pull operating handle, and twin dock bumpers with accompanying bumper blocks. Optional accessories available for purchase separately include steel faced bumpers for enhanced durability, a longer lip configuration designed for refrigerated truck trailer applications, an integrated ramp for low dock height situations, a structural anchor kit, and a Bluff approach plate for facilities requiring additional dock face preparation.

Does Barron Equipment install and service dock levelers?

Yes. Barron's experienced loading dock service technicians provide comprehensive support encompassing new equipment installations, structured preventive maintenance programs, and responsive emergency repair services for loading dock levelers — including equipment that was not originally purchased through or installed by our organization. Complete the quote request form on this page to initiate a consultation regarding your specific installation or service requirements.

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